ROBOT ADVANTAGE - KEFAI Industry Robot

Design Features

Suitable for 90-1200T injection molding machine
X Y Z axis is driven by imported AC servo motors. The X Y Z arms use the light-weight and high-rigid aluminum alloy structure beams, which can meet the requirements of fast fetching, smooth and unhindered action, high efficiency, low vibration and long service life.
Double-section arm
It adopts the high-rigid linear sliding rails, aluminum alloy structure beams, specially designed rack and belt speed multiplier, which greatly shortens the height of the upper and lower arms.
It takes only half of the stroke to reach the full stroke. In addition to increasing the speed and stability of the up and down stroke, it can adapt to the places with low height in the factory and uses a 90 degree –interlocking equipment to make the arm more stable, smooth and fast. Product patent number: CN201620682443.8.
Jig Circuit
The pneumatic pipeline and inspection signal are pre-set for the jig, with three return circuits for both sucking and holding. This structure can be used for such take-out operations of the jig as sucking, nipping and holding as well as for take-out of various finished products. The side mechanism can be removed by using the male or female mold. The rotation angle is 90 degree.
 

Standard Function

Midway runner release
Runner is released at a place different from product.
Descent during mold open
Used to shorten the mold cycle by starting the descending of arm on the way to mold open.
Mold close during arm ascent
Used to shorten the molding time by starting the mold closing on the way to ascent.
Plastic runner can be released at anyplace of the traverse axis
Runner is released at a place different from product.
Internal memory storage
Controller memory for mold program information. USB device for ease of program storage, even during normal operation, which is faster and more convenient.
Alarm(Buzzer)optional
The alarm lamp(Buzzer) is switched on a light when there is a alarm(error) in the robot.
Conveyor interface
Control conveyor functions.
Air nipper circuit
While cutting runner, use this function.(Scissor device is optional cost).
Fixed side/moving side switch
Injection molding machines is designed to eject product from the moving side normally. Use fixed-side/moving side function to suit for ejecting product from the side of moving side.
Vacuum confirmation circuit
While part need to use suction cup by vacuum, it can be confirmed by this circuit.
Mold area movement
Robot can move freely in the mold area to take out the product with barb or others.
Release or grip in mold area
Can release part or runner in mold area after grip the runner or absorbs the part.
Defective product reject circuit
Defective products are separated by interface signal from I.M.M.
Outside mold area stand-by
Robot can stand-by outside mold (outside the safety door) when robot end arm meets those mold obstructions.
Language selection
Language can be changed between Chinese and English.
Product extract posture control
Used to carry out posture action until arm ascent to a proper position to do the movement. In order to avoid collide with the safety door of IMM or the robot arm truck during the moving section.
Horizontal or Vertical During Traverse
The product release after each posture is carried out at product release position. All the cycles can also be shorten by carrying out posture smoothly as traverse moving over and starting to return.
Arm descent delay
Used to shorten the extraction time by letting the vertical arm stand by at just top of the mold before mold open, and adjust the extraction stroke to the shortest.
Stacking
Used to stack product at an arbitrary position within the region according to the actual requirements.

Optional Function

Reserved additional I/O point
Additional inputs and outputs points are available if the standard ones art not enough.
Reinforcement of posture torque
Reinforce the posture part, and improve torque when the EOAT rotating.
Robot &I.M.M information exchange manipulators
Robot and I.M.M information exchange manipulators use BCO signal switching and confirmation, robot can call those corresponding parameters automatically after I.M.M changed mold.

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_{^{Midway runner release}}	_{^{Runner is released at a place different from product.}}
_{^{Descent during mold open}}	_{^{Used to shorten the mold cycle by starting the descending of arm on the way to mold open.}}
_{^{Mold close during arm ascent}}	_{^{Used to shorten the molding time by starting the mold closing on the way to ascent.}}
_{^{Plastic runner can be released at anyplace of the traverse axis}}	_{^{Runner is released at a place different from product.}}
_{^{Internal memory storage}}	_{^{Controller memory for mold program information. USB device for ease of program storage, even during normal operation, which is faster and more convenient.}}
_{^{Alarm(Buzzer)optional}}	_{^{The alarm lamp(Buzzer) is switched on a light when there is a alarm(error) in the robot.}}
_{^{Conveyor interface}}	_{^{Control conveyor functions.}}
_{^{Air nipper circuit}}	_{^{While cutting runner, use this function.(Scissor device is optional cost).}}
_{^{Fixed side/moving side switch}}	_{^{Injection molding machines is designed to eject product from the moving side normally. Use fixed-side/moving side function to suit for ejecting product from the side of moving side.}}
_{^{Vacuum confirmation circuit}}	_{^{While part need to use suction cup by vacuum, it can be confirmed by this circuit.}}
_{^{Mold area movement}}	_{^{Robot can move freely in the mold area to take out the product with barb or others.}}
_{^{Release or grip in mold area}}	_{^{Can release part or runner in mold area after grip the runner or absorbs the part.}}
_{^{Defective product reject circuit}}	_{^{Defective products are separated by interface signal from I.M.M.}}
_{^{Outside mold area stand-by}}	_{^{Robot can stand-by outside mold (outside the safety door) when robot end arm meets those mold obstructions.}}
_{^{Language selection}}	_{^{Language can be changed between Chinese and English.}}
_{^{Product extract posture control}}	_{^{Used to carry out posture action until arm ascent to a proper position to do the movement. In order to avoid collide with the safety door of IMM or the robot arm truck during the moving section.}}
_{^{Horizontal or Vertical During Traverse}}	_{^{The product release after each posture is carried out at product release position. All the cycles can also be shorten by carrying out posture smoothly as traverse moving over and starting to return.}}
_{^{Arm descent delay}}	_{^{Used to shorten the extraction time by letting the vertical arm stand by at just top of the mold before mold open, and adjust the extraction stroke to the shortest.}}
_^Stacking	_{^{Used to stack product at an arbitrary position within the region according to the actual requirements.}}

Reserved additional I/O point	Additional inputs and outputs points are available if the standard ones art not enough.
Reinforcement of posture torque	Reinforce the posture part, and improve torque when the EOAT rotating.
Robot &I.M.M information exchange manipulators	Robot and I.M.M information exchange manipulators use BCO signal switching and confirmation, robot can call those corresponding parameters automatically after I.M.M changed mold.